Automatic aluminum pvd coating machine with vacuum system

Magnetron Sputtering Coating Machine

Specifications

1 Bing a vertical type coater

2 Fine quality and attractive price

3 Provide long-term and nice service

This machine is a kind of vertical type decoration vacuum coater working by means of both evaporation and magnetron sputtering. It is mainly adopted in the surface metallic processing of plastic, ceramic, metal and glass materials. Being a vertical type coater, it has all the advantages of horizontal type coater, and can load heavy work pieces.

Main Features:

1. using developed type of high vacuum system, quicker pumping down speed, higher efficiency, saving power, low noise and long service time.

2. The vacuum system is equipped with components such as high vacuum value, high vacuum oil diffusion pump, Roots vacuum pump, and mechanical vacuum pump with rotary blades.

3. The power supply for metallization includes DC cylindrical target power supply, DC high voltage bombardment power supply, and medium frequency power supply.

4. The cooling system is equipped with an automatic hydraulic pressure deficiency alarm device according to the design requirement.

5. The electrical control system is designed to have multiple protecting devices (for hydraulic pressure, power failure and incorrect operation) to control the entire production process automatically (with touch screen and PLC).

Equipment Configuration

1. The vacuum chamber is made of high quality stainless steel (SUS304), a vertical type, single door structure.

2. The vacuum system is equipped with components such as high vacuum valve, high vacuum oil diffusion pump, Roots vacuum pump, and mechanical vacuum pump, and one water ring vacuum pump.

3.     The power supply for metallization includes DC cylindrical target power supply, DC high voltage bombardment power supply, and medium frequency power supply.

4.     The cooling system is equipped with an automatic hydraulic pressure deficiency alarm device according to the design requirement.

5.     The electrical control system is designed to have multiple protecting devices (for hydraulic pressure, power failure and incorrect operation) to control the entire production process automatically (with touch screen and PLC).

Working Principle:  

The whole process like vacuum pumping, plasma cleaning, Al film and the SiOx protective film coating, deflating etc. is all running fully automaticly. ·Two doors (optional) with 6-axis (also 8 axis optional) rotation &revolution jig and evaporation motor. When handle the workpiece in one door. It can upload and unload the workpiece and install AL materials in another door at the same time. So the production performance is very excellent.   The aluminum deposition adopts resistance heating evaporation source, complex three-dimensional structure can also be uniform deposited.

The main functions of this machine are high-voltage ion bombardment and finishing aluminum coating and protection coating (SiO) in the chamber at one time.

Super-hard coating enhances resistance of aluminum coating and maintains the aluminum film's long-term high reflectivity.

The reflective coating for headlights has reached the national test standard.The coating has passed by acid test,salt test and alkali-resisting test etc.

The machine is using computer control,monitor operation and process monitoring, which have improved production efficiency,ensured the stability and consistency of product quality,reduced the impact of human factors.

Technical Parameters: